SOPM20-50-10模板、记号、印花、件号和识别标记的应用

模板、记号、印花、件号和识别标记的应用APPLICATION OF STENCILS, INSIGNIA, SILK SCREEN, PART NUMBERING AND IDENTIFICATION MARKINGS

1. INTRODUCTION 介绍

A. The data in this subject comes from Boeing Process Specifications BAC5306, BAC5307, BAC5308 and BAC5338. Access to the Boeing Process Specifications is available.

本主题中的数据来自波音工艺规范 BAC5306、BAC5307、BAC5308 和 BAC5338。可访问波音工艺规范。

B. The information is general. It is not about all situations or specific installations. Use it as a guide to help you write minimum standards.

信息为通用信息,并非针对所有情况或特定安装。请将其作为帮助您制定最低标准的指南。

C. Refer to SOPM 20-00-00 for a list of all the vendor names and addresses.

供应商名称和地址列表请参考SOPM 20-00-00。

2. MATERIALS AND EQUIPMENT 材料和设备

A. Stencils and Insignia Marking

模板和记号

(1) Coating, Flexible Corrosion Inhibiting — BMS 10-100

涂层,柔性防腐蚀——BMS 10-100

(2) Coating, Metal Pretreatment, Resin-Acid — MIL-C-8514

涂层,金属预处理,树脂酸——MIL-C-8514

(3) Primer, Wash — DOD-P-15328 (Optional to coating MIL-C-8514)

底漆,清洗——DOD-P-15328(涂层MIL-C-8514的可选项目)

(4) Coating, Urethane — MIL-C-83286

涂层,聚氨酯——MIL-C-83286

(5) Enamel — BMS 10-11, Type 2

瓷漆——BMS 10-11,类型2

(6) Enamel — BMS 10-60

瓷漆——BMS 10-60

(7) Enamel — Koppers A-423, V71191

瓷漆——Koppers A-423, V71191

(8) Enamel, Alkyd Gloss — TT-E-489

瓷漆,醇酸光泽——TT-E-489

(9) Enamel, Alkyd Lusterless — TT-E-527

瓷漆,醇酸无光泽——TT-E-527

(10) Lacquer, Camouflage — TT-L-20

漆,迷彩——TT-L-20

(11) Lacquer, Cellulose Nitrate Gloss — TT-L-32

硝酸纤维素亮漆——TT-L-32

(12) Primer — BMS 10-11, Type 1

底漆——BMS 10-11,类型1

(13) Primer — BMS 10-79

底漆——BMS 10-79

(14) Primer — De Soto 1910102 (with catalyst 6108148A), V85570

底漆——De Soto 1910102(含催化剂6108148A),V85570

(15) Primer, Epoxy-Polyamide — MIL-P-23377

环氧聚酰胺底漆——MIL-P-23377

(16) Primer, Zinc Chromate — TT-P-1757

铬酸锌底漆——TT-P-1757

(17) Solvents (SOPM 20-60-01)

溶剂(SOPM 20-60-01)

(a) Cleaning Solvent — Aliphatic naptha TT-N-95 (Replaces BMS 3-2)

清洁溶剂——脂肪族石脑油 TT-N-95(取代 BMS 3-2)

(b) Methyl Ethyl Ketone (MEK) — TT-M-261 or ASTM D740 (50 ppm nonvolatile)

甲基乙基酮(MEK)——TT-M-261或ASTM D740(50 ppm非挥发性

甲基异丁基酮(MIBK)——ASTM D1153(50 ppm非挥发性

(d) Toluene — TT-T-548

甲苯——TT-T-548

B. Silk Screen Marking

印花标记

(1) Inks

油墨

(a) Armitage Silk Screen Epoxy Enamel, V02652

Armitage 印花环氧瓷漆,V02652

A-1853 white

A-1853 白色

A-1854 black

A-1854 黑色

(b) Dielectric Screening Ink — BMS 10-54

绝缘印花油墨——BMS 10-54

Naz-Dar 瓷漆,59 系列,V76708 或 V4M200

59-104 red 59-142 green

59-104 红色 59-142 绿色

59-111 black 59-148 medium green

59-111 黑色 59-148 中等绿色

59-112 white 59-152 blue

59-112 白色 59-152 蓝色

59-124 orange 59-191 flat black

59-124 橙色 59-191 纯黑色

59-132 yellow 59-192 flat white

59-132 黄色 59-192 纯白色

(d) Day-Glo Fluorescent Lacquer, 215 Line, V58825

Day-Glo 荧光漆,215 Line,V58825

215-11 aurora pink

215-11 极光粉

215-12 neon red

215-12 霓虹红

215-13 rocket red

215-13 火箭红

215-14 fire orange

215-14 火橙

215-15 blaze orange

215-15 火焰橙

215-16 arc yellow

215-16 弧黄

215-17 saturn yellow

215-17 土星黄

215-18 signal green

215-18 信号绿

215-19 horizon blue

215-19 天际蓝

(e) Stan Chem Vinyl Silk Screen Ink, V78520

Stan Chem Vinyl 印花油墨,V78520

(f) Naz-Dar Lacquer IL-series, V76708 or V4M200

Naz-Dar 漆 IL 系列,V76708 或 V4M200

(g) James B. Day Silk Screen Lacquer, V88589

James B. Day 印花漆,V88589

JLE 28481 white (FED-STD-595 color 17875)

JLE 28481 白色(FED-STD-595 颜色 17875)

JLE 28325 black (FED-STD-595 color 17028)

JLE 28325 黑色(FED-STD-595 颜色 17028)

(h) Naz-Dar Epoxy ER-series, V76708 or V4M200

Naz-Dar 环氧树脂 ER 系列,V76708 或 V4M200

(i) Permanent Ink — MIL-I-43553 or A-A-50032, FED-STD-595 colors as required

永久性油墨——MIL-I-43553 或 A-A-50032,FED-STD-595 颜色(根据需要)

(j) Naz-Dar Vinyl Silk Screen Ink, V76708 or V4M200

Naz-Dar 印花丝印油墨,V76708 或 V4M200

VF-111 black

VF-111 黑色

VF-112 white

VF-112 白色

F01644AD black (FED-STD-595 color 37038)

F01644AD 黑色(FED-STD-595 颜色 37038)

(k) Scotchcal Brand Silk Screen Ink, 3900-series, V76381 or V4M200

Scotchcal 印花油墨,3900 系列,V76381 或 V4M200

(l) Enthone (formerly Hysol) Cat-L-Ink 50-series, V79436 or V4M200

Enthone(原Hysol)Cat-L-Ink 50系列,V79436或V4M200

50-100R white

50-100R 白色

50-110R X flat white (use with Catalyst 3 only)

50-110R X 纯白色(仅与催化剂3一起使用)

50-202 AR or BR yellow

50-202 AR或BR 黄色

50-209R international orange

50-209R 国际橙色

50-218R yellow

50-218R 黄色

50-300R green

50-300R 绿色

50-403R light blue

50-403R 浅蓝色

50-407 medium blue

50-407 中蓝色

50-506 AR or BR red

50-506 AR 或 BR 红色

50-507R medium cadmium red

50-507R 中镉红

50-508R medium red

50-508R 中红

50-700R black

50-700R 黑色

50-710R flat black (use with Catalyst 2 only)

50-710R 纯黑(仅与催化剂 2 一起使用)

50-771 nonconductive black

50-771 不导电黑

50-800R clear, gloss or flat

50-800R 透明、亮光或平光

(m) Naz-Dar Silk Screen Lacquer, V76708

Naz-Dar 印花漆,V76708

DL-111 black (FED-STD-595 color 17038)

DL-111 黑色(FED-STD-595 颜色 17038

DL-112 white (FED-STD-595 color 19725)

DL-112 白色(FED-STD-595 颜色 19725

(n) Fluorescent Screening Lacquer — MIL-L-25142, Type I

荧光屏蔽漆——MIL-L-25142,类型I

(2) Catalysts

催化剂

(a) Cat-L-Ink numbers 2, 9, A/20, 28, 45, B-3, B-13, V79436

(b) Naz-Dar ER-176, V76708

(3) Solvents, Thinners, and Retarders

溶剂、稀释剂和缓干剂

(a) Acetone, O-A-51

丙酮,O-A-51

(b) Butyl Cellosolve Acetate, Technical

醋酸丁基纤维素,工业级

醋酸卡必醇,工业级

(d) Cleaning Solvent — Aliphatic Naphtha TT-N-95 (Replaces BMS 3-2)

清洁溶剂——脂肪族石脑油 TT-N-95(取代 BMS 3-2)

(e) Di-isobutyl Ketone, Technical

二异丁基酮,工业级

(f) Methyl Ethyl Ketone, Reagent — ASTM D740

甲基乙基酮,试剂级——ASTM D740

(g) Methyl Isobutyl Ketone — ASTM D1153

甲基异丁基酮——ASTM D1153

(h) Naphtha, Aliphatic — TT-N-95

脂肪族石脑油——TT-N-95

(i) Retarder — AD-2003 (50-916) (used with Cat-L-Ink 50-series), V79436

缓干剂——AD-2003 (50-916)(与Cat-L-Ink 50系列一起使用),V79436

(j) Retarder — Naz-Dar RE-182 (used with 59-series ink), V76708

缓干剂——Naz-Dar RE-182(与59系列墨水一起使用),V76708

(k) Toluene — TT-T-548

甲苯——TT-T-548

(l) Thinner — MIL-T-81772, Type II

稀释剂——MIL-T-81772,类型II

(m) Thinner, Cellulose Acetate Butyrate — MIL-T-6096

稀释剂,醋酸丁酸纤维素——MIL-T-6096

(n) Thinner — Naz-Dar ER-180, RE-180 (used with Naz-Dar-series ink), V76708

稀释剂——Naz-Dar ER-180、RE-180(与Naz-Dar系列墨水搭配使用),V76708

(o) Thinner, Lacquer — TT-T-266

稀释剂,清漆——TT-T-266

(p) Thinner, Synthetic Resin and Primer — TT-T-1386

稀释剂,合成树脂和底漆——TT-T-1386

(q) Thinner, Synthetic Resin Enamel — TT-T-306

稀释剂,合成树脂瓷漆——TT-T-306

(r) Thinner — AD-2001 (50-900) (used with Cat-L-Ink 50-series), V79436

稀释剂——AD-2001 (50-900)(与Cat-L-Ink 50系列一起使用),V79436

(s) Thinner — 3M 3911 (for use with 3900-series inks), V76381

稀释剂——3M 3911(与3900系列油墨一起使用),V76381

(t) Xylene, Technical — ASTM D846

二甲苯,工业级——ASTM D846

(4) Clear Coatings and Overcoatings

透明涂层和面漆

(a) Wornow Cat-L-Ink 50-800R, gloss, V79436

Wornow Cat-L-Ink 50-800R,亮光,V79436

(b) Wornow Cat-L-Ink 50-800R, flat, V79436

Wornow Cat-L-Ink 50-800R,纯光,V79436

透明聚乙烯——MIL-I-46058,UR类型(仅限PC-18M)(取代BMS 8-109,I类型

(d) 3M 3920 clear gloss, V76381

3M 3920,透明光泽,V76381

(e) 3M 3930 clear flat, V76381

3M 3930 透明平光,V76381

(f) Krylon 1311 clear matte spray, V54636

Krylon 1311 透明哑光喷涂,V54636

(g) BMS 10-60, Type 1, Grade D clear enamel

BMS 10-60,类型 1,等级 D 透明瓷漆

(5) Miscellaneous

杂项

(a) Aluminum Leaf — Crest-Lite Superfine No. 200, V4M200

铝箔——Crest-Lite 超细 200 号,V4M200

(b) Phosphoric Acid Etchant — MIL-M-10578, Type I

磷酸蚀刻剂——MIL-M-10578,类型I

刷子——BMS 15-5,A类和B类

C. Part Numbering and Identification Marking

件号和识别标记

(1) Inks

油墨

(a) Alcosol, V38968

(b) Videojet inkjet ink 16-2000, 16-2100, 16-2500, 16-4200, 16-7200, 16-8700, V86961

Videojet 喷墨墨水 16-2000、16-2100、16-2500、16-4200、16-7200、16-8700、V86961

Leber S-14019 特殊黑色、V7Y411

(d) Organic stamp pad ink F-100, V01195

有机印章油墨 F-100,V01195

(e) Laundry marking ink — TT-I-542

洗衣标记油墨——TT-I-542

(f) Parachute and textile ink — MIL-I-6903

降落伞和纺织品油墨——MIL-I-6903

(g) Master Marker ink 127 or 127 1/2, V96379

马克笔油墨 127 或 127 1/2,V96379

(h) Independent No. 68, V12744

独立No. 68, V12744

(i) Independent No. 73X or 73X NW, V12744

独立No. 73X or 73X NW, V12744

(j) Koehler No. 96, V34142

(k) Koehler No. 513, V34142

(l) SCL Fast Dry Ink, black, white or red, V11244

(m) Paste ink W.E. 41, V82089

浆状墨水 W.E. 41,V82089

(n) Paste ink W.E. 42, V82089

浆状墨水 W.E. 42,V82089

(o) Paste ink W.E. 44, V82089

浆状墨水 W.E. 44,V82089

(p) Weber All-Mark 66000, V96707

(q) Weber All-Mark 66970, V96707

(r) Pannier 1001 black, with reducer 1052-M, V96379

(s) Markem 6817, V38360

(t) Shachihata Tat. Stamp Ink STM-1N (55ml), only sold in Japan, VS4748

(u) Shachihata Tat. Special M606, only sold in Japan, VS4748

(v) Silicone adhesive sealant 3145, V71984, with carbon black N550 per ASTM D1745

硅酮粘合密封剂 3145,V71984,含符合 ASTM D1745 标准的碳黑 N550

(w) Adhesive SR-529 and catalyst SC-3900, V01139, plus one of these:

粘合剂 SR-529 和催化剂 SC-3900, V01139,以及以下其中一种:

1) Black silicone colorant B-1747, V94630

黑色硅酮着色剂 B-1747, V94630

2) White dry color F-5073 or V-72, V94630

白色干色 F-5073 或 V-72, V94630

3) Red-brown silicone colorant V-1106, V94630

红棕色硅酮着色剂 V-1106, V94630

(x) Organic stamp pad ink F-600, V01195

有机印章油墨 F-600, V01195

(y) DAI inkjet printer ink JP-K23, VS4235

DAI 喷墨打印机墨水 JP-K23, VS4235

(2) Catalyzed (2-Part) Marking Materials

催化(双组分)标记材料

(a) Hysol Cat-L-Ink with catalysts 9, 20, or 45, V33564

Hysol Cat-L-Ink 含催化剂 9、20 或 45,V33564

(b) Wornow ink M-series with catalysts 45, 9, A, B-3, or B-8, V33564

Wornow M系列油墨,含催化剂45、9、A、B-3或B-8,V33564

Markem 7902A和B,V38360

(d) Dielectric screening ink — BMS 10-54

绝缘屏蔽油墨——BMS 10-54

(e) Epon 828 and Versamid 140, with titanium dioxide, V86961

Epon 828和Versamid 140,含二氧化钛,V86961

(3) Paints and Coatings

油漆和涂料

(a) Enamel — BMS 10-60

瓷漆——BMS 10-60

(b) Paint marker PX-20, PX-21, PX-30, V33564

油漆笔PX-20、PX-21、PX-30,V33564

涂层,聚氨酯——Base 683-3-2或683-3-9,带催化剂X-310A,V98502

(d) Encapsulant, polyurethane — MIL-I-46058, Type UR

封装剂,聚氨酯——MIL-I-46058,类型UR

(e) Coating, polyurethane — Humiseal 1A33, V99109

涂层,聚氨酯——Humiseal 1A33,V99109

(f) Coating, polyurethane — Rudd 72-102, V02958

聚氨酯涂层——Rudd 72-102,V02958

(g) Coating, Buna-N — EC-776SR red or EC-776 amber, V76381

丁腈橡胶涂层——EC-776SR红色或EC-776琥珀色,V76381

(h) Varnish — MIL-V-173

清漆——MIL-V-173

(i) Coating, ultraviolet light curable — Magnacryl 2464, V5B981

紫外线固化涂层——Magnacryl 2464,V5B981

(j) Coating, polyurethane — MIL-C-83286 (obsolete)

涂层,聚氨酯——MIL-C-83286(已过时)

(k) Tape, clear polyester

胶带,透明聚酯

1) Scotch 850 or 853, V76381

Scotch牌850或853,V76381

2) Permacel P95 or EE 3843, V99742

Permacel P95或EE 3843,V99742

(4) Solvents

溶剂

(a) Methyl ethyl ketone (MEK) — TT-M-261

甲基乙基酮(MEK)——TT-M-261

(b) Methyl chloroform (1, 1, 1-trichloroethane) — MIL-T-81533

甲基氯仿(1,1,1-三氯乙烷)——MIL-T-81533

脂肪族石脑油——TT-N-95,类型2

(d) Series 85 — (SOPM 20-30-85)

85系列——(SOPM 20-30-85)

(5) Portable Ultraviolet Cure Lamp — Xenon Corp. RC-250, V54739

便携式紫外线固化灯——Xenon Corp. RC-250,V54739

D. Electrochemical Etch Marking

电化学蚀刻标记

(1) Electrolytes

电解质

(a) Electro-chem Etch Formulas E-2, HFE, SC-E4, SC-E6A, SC-E7, V15689

电化学蚀刻配方 E-2、HFE、SC-E4、SC-E6A、SC-E7、V15689

(b) Electromark Formulas 10, 12, and 59CSF, V16979

电标记配方 10、12 和 59CSF,V16979

标记方法配方 MSC-1、MSC-3、MSC-4、MSC-5、MSC-7、T10NC、59NC、V18675

(d) Lectroetch Formulas 210A, 2611A, LNC-3, and LNC-5, V35425

蚀刻液 210A、2611A、LNC-3 和 LNC-5、V35425

(e) Monode Formulas

单液A10, B20, C10, M10, T10, MSC No. 1 and 59-CL, V15785

(2) Cleaners

清洗剂

(a) Electro-Chem Etch Cleaner 1 and AMC Cleaner, V15689

电化学蚀刻清洗剂1和AMC清洗剂,V15689

(b) Neutracleaners No. 1 and No. 2, V16979

中性清洗剂1号和2号,V16979

电蚀清洗剂配方2和3,V35425

(d) Monode Cleaner APC, V15785

单体清洗剂APC,V15785

(e) Turco W.O. No. 1, V61102

(3) Wetting Agents

润湿剂

(a) Photo-Flo, V19139

(b) 9N9, V87664

(4) Wipers — BMS 15-5, Class A and B

刷子——BMS 15-5,A级和B级

(5) DC Power Source (Deep Etch Method)

直流电源(深蚀刻法)

NOTE: Equivalent substitutes can be used.

备注:可使用等效替代品。

(a) Electrochem Etch No. 100 or 200, V15689

电化学蚀刻剂 100 号或 200 号,V15689

(b) Marking Methods Mark 300, V18675

标记方法 300 号,V18675

(d) Monode No. 510, V15785

E. Bar Code Marking

条形码标记

(1) Tapes and labels

胶带和标签

(a) Type 1, vinyl

类型 1,乙烯基

1) 3M No. 471 transparent, V26606 or V76381

3M No. 471 透明,V26606 或 V76381

2) Permacel P-34, P-306, V99742

(b) Type 2, white glass cloth

类型 2,白色玻璃布

1) 3M No. 27, V26606 or V76381

2) Permacel P-21, P-212, V99742

类型3,聚酯(聚酯薄膜)

1) 3M No. 850, 853, 7860, 7880, V26606 or V76381

2) Avery X2 4348 Flexmark PM-200W, V4T020

3) Avery DEDK 233 P300 (matte silver), V4T020

4) Brady B-428, B-614, B-966B, B-969, V01RP8

5) Ideal 702, V3X706

6) Brothers TC-series, TX-series, TZe-series, Japan

(d) Type 4, polyvinyl fluoride (Tedlar)

类型4,聚氟乙烯(Tedlar)

1) Brady B-437, B637, XB-437, V01RP8

(e) Type 5, polyimide (Ref PSD 6-198)

类型5,聚酰亚胺(参考PSD 6-198)

1) Brady B-457, V01RP8

2) Graphic Technology Duratek-P, V5J753

(f) Type 5, polyimide (Avionics Overhaul)

类型 5,聚酰亚胺(航空电子设备大修)

1) Spec S906-10207-2 (0.25 x 2.00 inches) — Brady THT-43-457-10, V01RP8

2) Spec S906-10207-4 (0.25 x 1.25 inches) — Brady THT-48-457-10, V01RP8

3) Set of 4 labels (one S906-10207-2 and three S906-10207-4) — Brady 10C9701093, V01RP8

(2) Printers, thermal

热敏打印机

(a) Brady THT-4042, V01RP8

(b) Zebra 90XI II

(3) Inks and Ribbons

墨盒和色带

(a) Brady R6000 thermal transfer ribbon, V01RP8

(b) Graphic Technology Duraink-S ribbon, V5J753

(4) Verifiers

校验器

(a) Brady ILT 61970, V01RP8

(b) Metanetics R2000

(d) Symbol Technologies LS 3600

(5) Epoxy coatings per BAC5307

环氧树脂涂层,符合BAC5307标准

3. STENCILS, INSIGNIA AND PART MARKING 模板、记号和零件标记

A. General

通用

(1) Keep the work area free of dust and large temperature changes. Keep the temperature 40-100°F (50-95°F is recommended). Keep the relative humidity 20-90% (30-80% is recommended).

保持工作区域无灰尘且温度变化不大。温度保持在40-100°F(建议50-95°F)。相对湿度保持在20-90%(建议30-80%)。

NOTE: Water base latex paints can be applied at higher humidities than other water base paints. Epoxy, polyurethane, and silicone paints require atmospheric moisture to cure, and could require application at a minimum humidity of 40%. Lacquers with fast solvents require humidities below 60%.

注意:水基乳胶漆可在湿度高于其他水基漆的情况下使用。环氧、聚氨酯和硅酮漆需要大气湿度才能固化,可能需要在湿度不低于40%的情况下使用。快干溶剂漆需要湿度低于60%。

(2) All components of the coatings must be smooth and have no gelled particles. If there is separation of ingredients, they must be mixed together again.

涂料的所有成分必须光滑,没有凝胶状颗粒。如果出现成分分离,必须重新混合。

(3) Do not apply chemical and solvent resistant finishes over finishes that are not chemical and solvent resistant, unless the overhaul instructions are different. Be careful not to contaminate new chemical and solvent resistant finishes with organic coatings (such as zinc chromate primer) by overspray or other causes.

除非大修说明另有规定,否则请勿在非耐化学和溶剂的涂层上涂覆耐化学和溶剂的涂层。注意不要因过度喷涂或其他原因导致新的耐化学和溶剂涂层被有机涂层(如铬酸锌底漆)污染。

(4) When you apply insignia and large stencil markings, if the blue lacquer shows through the white lacquer, you can apply the white lacquer first.

当您涂覆记号和大型模板标记时,如果蓝色漆透出白色漆,您可以先涂覆白色漆。

(5) Stencils

模板

(a) Metal stencils are recommended for character sizes smaller than 1/4 inch, and for graphics and insignia. Engrave or etch the metal to make the stencils. Use metal no thicker than the minimum width of the thinnest line of the markings.

对于小于1/4英寸的字符以及图形和记号,建议使用金属模板。在金属上雕刻或蚀刻,制成模板。使用的金属厚度不应超过标记中最细线的最小宽度。

(b) Cardboard or metal stencils backed with adhesive are recommended for character sizes larger than 1/4 inch. Make sure the cuts are sharp and have no burrs.

对于大于 1/4 英寸的字符,建议使用带有背胶的纸板或金属模板。确保切口锋利且无毛刺。

(6) Part Marking

零件标记

(a) Be sure to replace the part mark on a part if it was erased or cannot be read. You can use a temporary mark until the overhaul procedure lets you apply the permanent mark.

如果零件上的零件标记被擦除或无法辨认,请务必重新标记。在执行大修程序之前,您可以使用临时标记。

(b) If the overhaul instructions do not give the part marking method, use rubber stamp (Code RO) or ink jet (Code J), or an approved substitute for these marks.

如果大修说明中没有给出零件标记方法,请使用橡皮印章(代码RO)或喷墨打印机(代码J)或这些标记的认可替代品。

B. Surface Preparation

表面准备

(1) Clean the area with alkaline cleaner or solvent (SOPM 20-30-03).

用碱性清洁剂或溶剂(SOPM 20-30-03)清洁该区域。

(2) Apply masks around the edges of the area to be marked. As an option, you can do this before you clean the area per step (1). Masks are optional for stencils that have character sizes larger than 2 inches.

在待标记区域的边缘涂上遮蔽剂。作为选项,您可以在按照步骤 (1) 清洁区域之前进行此操作。对于字符尺寸大于 2 英寸的模板,遮蔽剂是可选的。

(3) For plastic laminates and painted surfaces, lightly sand with abrasive paper, 280 grit or finer. For stainless steel, abrasive clean per SOPM 20-30-03.

对于塑料层压板和涂漆表面,用 280 粒度或更细的砂纸轻轻打磨。对于不锈钢,按照 SOPM 20-30-03 进行研磨清洁。

(4) Clean the area again per step (1).

按照步骤 (1) 再次清洁该区域。

(5) Keep the surface clean before you apply the markings. If the surface becomes dirty, clean it again. If necessary, give protection to adjacent surfaces which will not be cleaned, treated, or coated.

在标记之前保持表面清洁。如果表面变脏,请再次清洁。如有必要,对不清洁、处理或涂层的相邻表面进行保护。

C. Marking Material Selection

标记材料选择

(1) If the overhaul instructions do not give the marking materials, make the selection from steps (2), (3), (4) as applicable.

如果大修说明中没有提供标记材料,请根据情况从步骤 (2)、(3)、(4) 中选择。

(2) Military applications

军事应用

(a) For stencils with character sizes up to 2 inches high, use coating MIL-C-84386, enamel TT-E-489 or TT-E-527, or lacquer TT-L-20 or TT-L-32.

对于字符高度不超过 2 英寸的模板,使用 MIL-C-84386 涂层、TT-E-489 或 TT-E-527 瓷漆或 TT-L-20 或 TT-L-32 漆。

(b) For markings to go on BMS 10-100 coating, use enamel TT-E-527. As an option, the BMS 10-100 coating can be kept off the area and the TT-E-527 enamel can be then applied directly on the TT-P-1757 primer.

若要在BMS 10-100涂层上作标记,请使用瓷漆TT-E-527。作为选项,BMS 10-100涂层可以不覆盖该区域,然后直接在TT-P-1757底漆上涂覆TT-E-527瓷漆。

(c) For all other markings, use the applicable primer TT-P-1757 or MIL-P-23377, followed by TT-E-439, MIL-C-83286, TT-L-20 or TT-L-32 coatings as applicable. The use of primer MIL-C-8514 before zinc chromate primer is recommended, but is optional.

对于所有其他标记,应使用适用的底漆 TT-P-1757 或 MIL-P-23377,然后根据需要使用 TT-E-439、MIL-C-83286、TT-L-20 或 TT-L-32 涂料。建议在铬酸锌底漆之前使用底漆 MIL-C-8514,但也可选择不使用。

(3) Commercial applications

商业应用

(a) For stencils with character sizes up to 2 inches on surfaces not painted, apply enamel BMS 10-11, Type 2.

对于字符尺寸不超过2英寸且表面未涂漆的模板,应使用2型BMS 10-11瓷漆。

(b) For stencils with character sizes larger than 2 inches on surfaces not painted, apply primer BMS 10-11, Type 1 or BMS 10-79, Type 2 or 3.

对于字符尺寸大于2英寸且表面未涂漆的模板,应使用1型BMS 10-11底漆或2型或3型BMS 10-79底漆。

如果表面已涂漆,则使用瓷漆 BMS 10-60。

(4) Marine applications — Use the BMS 10-60 decorative system. If primer is required, apply two coats of primer MIL-P-23377. Enamel BMS 10-60, Type 2 is recommended as the topcoat.

船舶应用——使用 BMS 10-60 装饰系统。如果需要底漆,则涂刷两层 MIL-P-23377 底漆。建议使用 2 类瓷漆 BMS 10-60 作为面漆。

D. Application of Markings

标记应用

(1) Apply the primer and the stencil paint by spray only. Apply all coats sufficiently wet to get smooth layers without runs, sags, or other defects.

仅使用喷涂方式涂覆底漆和模板漆。充分湿润所有涂层,以获得光滑的涂层,无流淌、下垂或其他缺陷。

(2) See Table 1 for dry times.

干燥时间请参见表1。

(3) Remove the masks and stencils.

取下遮蔽物和模板。

(4) If the markings have rough edges, let the marking dry. Then remove the rough edges with aliphatic naphtha or a plastic or wood burnishing tool. Rough edges can be prevented if the masks are removed while the paint is wet, which will permit the paint to flow out.

如果标记边缘粗糙,让标记干燥。然后用脂肪族石脑油或塑料或木质抛光工具去除粗糙边缘。如果油漆未干就去除遮蔽层,油漆会流出,从而防止出现粗糙边缘。

E. Minor Repair — Base Metal Not Exposed

轻微维修——未暴露的基材金属

(1) Remove contamination from the area with clean, lint-free cheesecloth wet with methyl isobutyl ketone.

用蘸有甲基异丁基酮的干净无绒粗棉布清除该区域的污染物。

(2) Lightly sand the damaged area with abrasive paper, 320 grit or finer. Do not go through to the bare metal.

用320目或更细的砂纸轻轻打磨受损区域。不要打磨到裸金属。

(3) Do step (1) again.

重复步骤(1)。

(4) Dry the area with dry, clean, lint-free cheesecloth.

用干燥、干净、无绒粗棉布擦干该区域。

(5) If you went through to the bare metal, touch up the areas with the applicable coating.

如果已经打磨到裸金属,则用适当的涂层进行修补。

(6) Apply the marking again.

再次标记。

F. Major Repair — Base Metal Exposed

大修——裸金属

(1) Remove coating from the damaged area and, into the adjacent area, with brush-on stripper per SOPM 20-30-02.

根据SOPM 20-30-02,用刷涂剥离剂去除受损区域和相邻区域的涂层。

(2) Clean the area per SOPM 20-30-03.

根据SOPM 20-30-03清洁该区域。

(3) Make a feather edge in the adjacent areas with abrasive paper, 320 grit or finer.

用320目或更细的砂纸在相邻区域形成羽状边缘。

(4) Remove sand and dust from the area with clean, lint-free cheesecloth wet with aliphatic naphtha.

用蘸有脂肪烃石脑油的干净无绒棉布清除该区域的沙子和灰尘。

(5) Dry the area with dry, clean, lint-free cheesecloth.

用干燥、干净、无绒的棉布擦干该区域。

(6) Touch up the bare metal surfaces with the applicable coating.

用适用的涂层修饰裸露的金属表面。

(7) Apply the marking again.

再次标记。

G. Quality Control

质量控制

(1) The markings must be sharp and clear, with smooth, continuous color.

标记必须清晰锐利,颜色均匀流畅。

(2) The coatings must have no surface defects, such as roughness, blisters, pits, fish-eyes, runs, sags, cracks, or other defects.

涂层表面不得存在任何缺陷,如粗糙、起泡、凹陷、鱼眼、流痕、凹陷、裂纹或其他缺陷。

(3) When fully dry, the coatings must stay bonded to the surface.

涂层完全干燥后,必须与表面保持粘合。

4. SILK SCREEN MARKING 印花标记

A. General

通用

(1) Use the material and color given by the overhaul instructions.

使用大修说明中指定的材料和颜色。

(2) If the overhaul instructions do not give the color, use a color that is easy to see against the background. If the overhaul instructions do not give the material, make the selection from Table 2.

如果大修说明中没有指定颜色,则使用与背景颜色形成鲜明对比的颜色。如果大修说明中没有指定材料,则从表2中选择。

B. Surface Preparation

表面处理

(1) Aluminum, anodized, conversion coated or clad — Solvent clean with naphtha or methyl ethyl ketone.

铝、阳极氧化、转化涂层或包覆——用石脑油或甲基乙基酮进行溶剂清洁。

(2) Aluminum, bare (nonclad) — Treat with phosphoric acid etchant MIL-I-10578, Type 1 for 2-5 minutes. (As an option, Solution 9 of BAC5751 can be used.) Rinse and wipe dry with Class B wipers.

裸铝(非包覆层)——用磷酸蚀刻剂MIL-I-10578,类型1处理2-5分钟。(可选,可使用BAC5751的溶液9。)用B类雨刷冲洗并擦干。

(3) Cadmium, zinc, or tin — Solvent clean per SOPM 20-30-03.

镉、锌或锡——按照SOPM 20-30-03进行溶剂清洁。

(4) CRES, nickel or chromium — Treat per BAC5751, Type X.

CRES、镍或铬——按照BAC5751 X类型进行处理。

(5) Laminates — Lightly sand the surface. Then solvent clean with naphtha or methyl ethyl ketone to remove all sand and dust.

层压板——表面轻轻打磨。然后用石脑油或甲基乙基酮进行溶剂清洁,去除所有砂砾和灰尘。

(6) Painted surfaces — Solvent clean with a Series 85 solvent (SOPM 20-30-85).

涂漆表面——用85系列溶剂(SOPM 20-30-85)进行溶剂清洁。

(7) Glass, glazed ceramic — Solvent clean with naphtha.

玻璃、釉面陶瓷——用石脑油溶剂清洗。

C. Materials Preparation

材料准备

(1) Catalyzed Materials

催化材料

(a) Mix base material with catalyst per Table 3.

按表3所示将基料与催化剂混合。

(b) Let the mixture wait 30 minutes, except let Catalyst 45 mixture wait 60 minutes.

让混合物静置30分钟,但催化剂45混合物静置60分钟。

(c) It is usually not necessary to thin or retard these materials. If required, add only small amounts of thinner, and then only after the mixture waited the time given in step (a) above. Use a retardant only if the material dries too quickly.

通常无需稀释或延迟这些材料。如果需要,仅添加少量稀释剂,且仅在混合物等待上述步骤(a)规定的时间后添加。仅当材料干燥过快时才使用延迟剂。

(d) With Cat-L-Ink 50-series, use Cat-L-Ink 50-900R or butyl cellosolve acetate for the thinner, and Cat-L-Ink 50-916 or carbitol acetate for the retardant. With Naz-Dar ER-series, use Naz-Dar ER-180 for the thinner, and carbitol acetate for the retardant. With Enthone series M, use MIL-T-81772, Type II, or equal parts of xylene and toluene, for the thinner. No retardant is necessary.

使用Cat-L-Ink 50系列时,稀释剂可使用Cat-L-Ink 50-900R或醋酸丁基溶纤剂,缓干剂可使用Cat-L-Ink 50-916或醋酸卡必醇。使用Naz-Dar ER系列时,稀释剂可使用Naz-Dar ER-180,缓干剂可使用醋酸卡必醇。使用Enthone M系列时,稀释剂可使用MIL-T-81772,类型II,或等量的二甲苯和甲苯。无需使用缓凝剂。

(2) Noncatalyzed Lacquers and Enamels

非催化漆和瓷漆

(a) These materials are supplied in viscosities good for the silk screen procedure. If you must thin these materials, use the minimum solvent possible. These solvents are preferred:

这些材料的粘度适合用于印花工艺。如果必须稀释这些材料,请使用尽可能少的溶剂。首选溶剂如下:

(b) Mix the material first, without thinner, until it is smooth, or put it on a paint shaker for 10-15 minutes. Add thinner as required and then mix again. Then let the material stand until air bubbles are removed. As an option, you can use vacuum to remove the air bubbles.

首先在不使用稀释剂的情况下混合材料,直到材料变得光滑,或者将其放在油漆摇动混合器上摇动10-15分钟。根据需要添加稀释剂,然后再次混合。然后静置材料,直到气泡被去除。作为备选方案,您可以使用真空去除气泡。

D. Application

应用

(1) Put under the stencil the surface to be screened. Adjust the distance between the screen and the surface to supply the correct amount of ink. This is important with the catalyzed or lower-viscosity inks. If the surface is cloth, it must be stretched tight until after the cure is complete.

将待喷涂的表面放在模板下。调整印花设备与表面的距离,以提供适量的油墨。这一点对于催化油墨或低粘度油墨非常重要。如果表面是布料,则必须将其拉紧,直到固化完成。

(2) Use a hard rubber (60-80 durometer) squeegee with a sharp edge. Add ink to the screen and make the print. A fill pass followed by a contact pass is recommended but optional.

使用边缘锋利的硬橡胶(硬度为60-80)刮刀。在印花设备中加入油墨并印刷。建议先填充再接触,但也可以选择不这样做。

(3) Immediately after you print, wash the screen well in the applicable solvent. For lacquers, use lacquer thinner. For enamels and epoxies, use a mixture of equal parts of xylene and methyl ethyl ketone. As an option, vapor degrease the screen (SOPM 20-30-03).

印刷后立即用适当的溶剂清洗印花设备。对于清漆,使用清漆稀释剂。对于瓷漆和环氧树脂,使用二甲苯和甲基乙基酮等份的混合物。作为选项,可用蒸汽对印花设备进行脱脂处理(SOPM 20-30-03)。

E. Cure

固化

(1) Catalyzed Inks

催化油墨

(a) The cure does not require oxygen to soak into the coating. The parts can be touched after the solvent has evaporated. See Table 3 for applicable air dry times.

固化过程不需要氧气渗入涂层。溶剂挥发后即可触摸零件。请参阅表3了解适用的风干时间。

(b) Other than cloth materials, parts can be baked to complete the cure more quickly. Do not bake at a temperature which will cause damage to the base material. Use one of these time-temperature combinations:

除布料材料外,零件可通过烘烤更快地完成固化。烘烤温度不得对基料造成损害。请使用以下时间-温度组合之一:

15 minutes at 290-310°F

15分钟,290-310°F

20 minutes at 268-288°F

20分钟,268-288°F

30 minutes at 235-255°F

30分钟,235-255°F

45 minutes at 210-230°F

45分钟,210-230°F

60 minutes at 190-210°F

60分钟,190-210°F

70 minutes at 180-200°F

70分钟,180-200°F

80 minutes at 170-190°F

80分钟,170-190°F

90 minutes at 168-188°F

90分钟,168-188°F

至少在室温下放置7天,才能固化布料材料。

(2) Noncatalyzed Inks

非催化油墨

(a) Lacquers: Air dry 4 hours before handling. Full cure: 24 hours at room temperature or 30 minutes at 120-150°F.

漆:处理前风干4小时。完全固化:室温下24小时,或120-150°F下30分钟。

(b) Vinyls: Air dry 6 hours before handling. Full cure: 48 hours. Or air dry 15 minutes followed by 1 hour at 150-180°F.

乙烯基: 处理前风干6小时。完全固化:48小时。或者风干15分钟,然后在150-180°F下放置1小时。

(c) Enamels: Air dry 6 hours before handling. Full cure: 48 hours. Or air dry 30 minutes followed by 15 minutes at 200°F or 30 minutes at 180°F.

瓷漆:处理前风干6小时。完全固化:48小时。或者风干30分钟,然后在200°F下放置15分钟,或在180°F下放置30分钟。

(d) Clear overcoats: Air dry 30-40 minutes before handling. Full cure: 4 hours. Or bake 15 minutes at 150-170°F.

清漆面漆:处理前风干30-40分钟。完全固化:4小时。或在150-170°F烘烤15分钟。

F. Indicia Panels

标记面板

(1) Mix 8 parts VF112, 4-5 parts VF111, and 7.5 ml 3920 clear for each pint of ink.

每品脱油墨中混合8份VF112、4-5份VF111和7.5毫升3920清漆。

(2) Mix 3920 clear gloss or 3930 clear flat coating with aluminum leaf as follows:

按以下方法将3920透明亮光漆或3930透明平光漆与铝箔混合:

(a) For each pint of coating, use 57 grams of aluminum leaf.

每品脱涂料使用57克铝箔。

(b) Mix the aluminum leaf with xylene to make a paste.

将铝箔与二甲苯混合制成糊状。

将糊状物加入3920或3930涂料中。

(d) If necessary, adjust the viscosity with xylene (to make thinner) or coating (to make thicker). The amount of aluminum leaf can be adjusted from the basic formula as required to make the pattern better.

如有必要,可用二甲苯(稀释)或涂料(增稠)调整粘度。可根据需要调整铝箔用量,以获得更好的图案效果。

(3) Solvent clean the panels with naphtha.

用石脑油溶剂清洁面板。

(4) Use a flood-coated wet screen and a squeegee with a round edge. Use the off-contact screen procedure.

使用湿式印花设备和圆边刮刀进行满版喷涂。使用非接触式印花工艺。

(5) Let the marking air dry for 24 hours at room temperature or blow 130-140°F air on it for 30-60 minutes minimum.

让标记在室温下风干24小时,或至少用130-140°F的空气吹30-60分钟。

G. Quality Control

质量控制

(1) The completed marking must have no dirt or other unwanted material. All details of the design must be sharp and clear.

完成的标记不得有污垢或其他不需要的材料。设计的所有细节必须清晰锐利。

(2) The color and gloss must agree with the overhaul instructions.

颜色和光泽必须符合大修说明。

(3) When fully cured, the marking must stay bonded to the surface.

标记完全固化后,必须与表面保持粘合。

5. PART MARK M (CODE M) 零件标记 M(代码 M)

A. This code lets you use any of these methods:

您可以使用以下任意方法:

(1) Rubber stamp (all types)

橡皮印章(所有类型)

(2) Inkjet marking (Code J)

喷墨标记(代码 J)

(3) Stencil (BAC5308)

模板(BAC5308)

(4) Tape

胶带

(5) Tag

标签

(6) Kitting (Code K)

套件（代码K）

(7) Silk Screen (BAC5306)

印花(BAC5306)

(8) Hand letter

手写

(9) Adhesive label or approved equivalents

粘性标签或批准的等效物

B. Do not use a method that goes into the surface or that removes metal.

不要使用会进入表面或去除金属的方法。

6. STEEL STAMPING (CODE S) 钢印(代码 S)

A. Make sure the surface to be marked is clean and dry, and has no defects which could make the marks be not easy to read.

确保待标记表面干净、干燥,且没有可能导致标记难以辨认的缺陷。

B. Make the steel stamp marks with single-character stamps or multiple character holders and a suitable hammer or part-marking press. If the character size is not given, use the largest practical size.

使用单字符印模或多字符印模以及合适的锤子或零件标记冲压机进行钢印标记。如果没有给出字符大小,则使用实际最大值。

C. Unless the overhaul instructions are different, make the marks no deeper than necessary to be read without magnification. Do not make the marks deeper than 0.015 inch.

除非大修说明另有规定,否则标记深度不应超过在不用放大镜的情况下的可读的深度。标记深度不得超过0.015英寸。

D. Distortion of the material or damage to the other side of the surface is not permitted.

不得扭曲材料或损坏表面的另一侧。

E. Steel stamp before application of protective finishes, unless the overhaul instructions are different.

除非大修说明另有规定,否则在涂覆保护层之前应先打钢印。

F. Steel stamp heat treated parts as follows:

钢印热处理零件如下:

(1) Stamp low alloy steel and other noncorrosion resistant steel before heat treatment.

在热处理之前,应先打低合金钢和其他非耐腐蚀钢的钢印。

(2) Stamp magnesium alloys, and 400-series stainless steels after heat treatment.

在热处理之后,应先打镁合金和400系列不锈钢的钢印。

(3) Stamp aluminum and precipitation hardened stainless steel either before (recommended) or after heat treatment.

在热处理前(建议)或热处理后,在铝和沉淀硬化不锈钢上打钢印。

G. Remove or change old or bad numbers as follows:

去除或更改旧编号或错误编号,具体如下:

(1) If the new mark will be steel stamped, stamp a series of X’s on the old mark. Steel stamp the new mark in an adjacent location.

如果新标记将以钢印形式出现,则在旧标记上打一系列X。在相邻位置以钢印形式打新标记。

(2) If the new mark will be made by a different method, grind off the old mark. Do not go deeper than 0.005 inch. If this does not remove the old mark, lightly stamp a series of X’s on it. Then apply the new mark in this location or in an adjacent location.

如果新标记将采用不同的方法制作,则磨掉旧标记。深度不要超过0.005英寸。如果无法去除旧标记,则在其上轻轻印上一系列X。然后在此位置或相邻位置应用新标记。

7. RUBBER STAMPING (CODES RA, RF, RH, RO, RY) 橡胶印章(代码RA、RF、RH、RO、RY)

NOTE: For alternatives to rubber stamping, see Paragraph 7.E. below.

注意:关于橡胶印章的替代方案,请参阅下文第 7.E 段。

A. Surface Preparation

表面处理

(1) Unless the surface is silicone rubber, solvent clean per SOPM 20-30-03. Clean silicone rubber surfaces with a clean cloth wet with methyl ethyl ketone, isopropyl alcohol or acetone.

除非表面是硅橡胶,否则按照 SOPM 20-30-03 进行溶剂清洁。用蘸有甲基乙基酮、异丙醇或丙酮的干净布清洁硅橡胶表面。

(2) Clean swaged cable assemblies only in the location to be marked. Do not remove lubricant from other surfaces.

仅对需要标记的部位清洁压接电缆组件。不要去除其他表面的润滑剂。

B. Marking Material Selection

标记材料选择

(1) Use the ink type and color given by the overhaul instructions.

使用大修说明中规定的墨水和颜色。

(2) If the ink type is not given, make the selection from Figure 1 for the applicable surface. If the color is not given, use a color that will show easily on the surface.

如果未指定墨水类型,则根据图1为适用表面选择墨水。如果未指定颜色,则使用易于在表面上显示的颜色。

C. Mark Application

标记应用

(1) Use noncatalyzed inks as supplied by the manufacturer. Mix catalyzed inks per Table 4.

使用制造商提供的非催化油墨。按照表4混合催化油墨。

(2) Use a hand stamp or mechanical stamping machine with the correct character type and size. If the overhaul instructions do not give the character type or size, use 12-16 point (0.12-0.17-inch) Gothic characters. Make a test impression of the stamp to be sure it prints accurately and completely. During the procedure, clean the stamp face with an applicable solvent to make sure the stamp continues to print correctly.

使用带有正确字符类型和尺寸的手动印章或机械印章机。如果大修说明未给出字符类型或大小,则使用12-16号(0.12-0.17英寸)的哥特体。对印章进行测试,确保其准确、完整地打印。在操作过程中,用适当的溶剂清洁印章表面,确保印章能够继续正确打印。

(3) Stamping with liquid ink

使用液体油墨进行盖章

(a) Apply liquid ink to a clean stamp pad, or to a pad that was used before with this same ink if the pad did not become dry.

将液体油墨涂在干净的印章垫上,如果印章垫没有变干,也可以使用之前用过的印章垫。

(b) Apply the mark to the surfaces with the stamp.

用印章在表面印上标记。

(4) Stamping with paste ink or catalyzed ink

使用浆状油墨或催化油墨进行盖章

CAUTION ：CATALYZED INKS WILL SET IN 30 MINUTES AFTER YOU APPLY IT TO THE PLATE.

注意:催化油墨在涂抹到印版上30分钟后会凝固。

(a) Apply a small amount of ink to a clean plate of glass or metal.

在干净的玻璃或金属印版上涂抹少量油墨。

(b) With a rubber roller or squeegee, roll the ink out into a thin, continuous layer.

用橡胶滚筒或橡皮刮板将油墨滚压成薄而连续的层。

用橡皮印章在表面印上标记。

(d) As you use the stamp, apply more ink on the plate to keep the layer continuous.

在使用印章时,在印版上涂抹更多的油墨,以保持油墨层连续。

(5) If there is a bad or incorrect stamp mark, remove it from the surface with an applicable solvent. Then apply the mark correctly.

如果印章印迹不清晰或错误,请使用适当的溶剂将其从表面清除。然后正确地印上标记。

(6) When you are done, clean the stamps, rollers, plate, and other equipment with an applicable solvent. Make sure you remove catalyzed inks before they dry.

完成后,用适当的溶剂清洁印章、滚筒、印版和其他设备。确保在油墨干燥前将其清除。

D. Overcoat Application

涂覆面漆

(1) If the overhaul instructions require the marks to be resistant to abrasion, fuel, hydraulic fluid, or other problems, give the marks the protection of an overcoat. If the overhaul instructions do not give the overcoat name, make the selection from Table 5.

如果大修说明要求标记能够耐受磨损、燃料、液压油或其他问题,则应使用面漆保护标记。如果大修说明未给出面漆名称,则从表5中选择。

(2) Sikkens 683-3-2 or 683-3-9

(a) Mix two parts by volume of base 683-3-2 or 683-3-9 with one part X-310A catalyst. The mixture has a pot life of 4 hours.

按体积混合 2 份 Sikkens 683-3-2 或 683-3-9 基料和 1 份 X-310A 催化剂。混合物的可使用时间为 4 小时。

(b) On ink and paint marks, brush or spray one coat on all of the marked area. On tapes, brush one coat on the surface and all open edges, and a minimum of 0.25 inch more around the edges.

在墨水和油漆痕迹上,在所有标记区域刷涂或喷涂一层。在胶带表面和所有开口边缘刷涂一层,边缘周围至少多涂0.25英寸。

在触摸涂层前,在70-80°F的温度下固化3-4小时。完全固化需要14天。

(3) MIL-I-46058

(a) Brush one coat on all of the marked area. On tapes, brush one coat on the surface and edges, and a minimum of 0.25 inch more around the edges.

在所有标记区域刷一层。在胶带表面和边缘刷一层,边缘至少多刷0.25英寸。

(b) Cure the coating at 68-80°F and 30-70% relative humidity for 40 minutes before you touch it. A full cure requires 48 hours.

在68-80°F和30-70%相对湿度下固化涂层40分钟,然后才能触摸。完全固化需要48小时。

(4) Humiseal 1A33

(a) Brush one coat on all of the marked area. On tapes, brush one coat on the surface and edges, and a minimum of 0.25 inch more around the edges.

在所有标记区域刷一层。在胶带表面和边缘刷一层,边缘至少多刷0.25英寸。

(b) Let the coating air dry 20 minutes before you touch it.

涂层风干20分钟后方可触碰。

(5) Rudd 72-102

(a) Brush one coat on all of the marked area. On tapes, brush one coat on the surface and edges, and a minimum of 0.25 inch more around the edges.

在所有标记区域刷一层。在胶带区域,在表面和边缘刷一层,边缘至少多刷0.25英寸。

(b) Let the coating air dry 2 hours before you touch it.

涂层风干2小时后再进行操作。

(6) EC-776 or EC-776SR

(a) Brush one coat on all of the marked area. On tapes, brush one coat on the surface and edges, and a minimum of 0.25 inch more around the edges.

在所有标记区域刷一层。在胶带表面和边缘刷一层,边缘至少多刷0.25英寸。

(b) Let the coating cure 1 hour minimum at room temperature before you touch it.

在室温下至少放置1小时,然后才能触碰涂层。

(7) Polyester Tape

聚酯胶带

(a) On ink and paint marks, cut a piece of polyester tape to give approximately 0.25 inch more around all edges of the mark. Apply the tape on the mark. Push out all air bubbles and make sure the tape fully touches all of the marked area.

在墨水和油漆标记上,剪下一块聚酯胶带,使其比标记的所有边缘多出约0.25英寸。将胶带贴在标记上。挤出所有气泡,确保胶带完全接触所有标记区域。

(b) For code RY protection, apply Sikkens overcoat per step (2). For the others, seal the edges per step (6).

对于RY代码保护,按照步骤(2)涂上Sikkens面漆。对于其他代码,按照步骤(6)密封边缘。

(8) MIL-V-173 Varnish

MIL-V-173 清漆

(a) Mix the varnish carefully to prevent bubbles in the applied film. Use of a paint shaker is not recommended. Refer to BAC5780 for more information about preparation of the varnish.

仔细混合清漆,防止涂膜中出现气泡。不建议使用油漆摇动混合器。有关清漆配制的更多信息,请参阅 BAC5780。

(b) Apply the varnish to the marked area.

在标记区域涂上清漆。

(c) Let the varnish cure at 75-85°F for 15-60 minutes before you touch it or apply another coat. A full cure requires 48 hours at room temperature or 1 hour minimum at 180-200°F.

在75-85°F的温度下放置15-60分钟,然后才能触摸或再涂一层。完全固化需要在室温下放置48小时,或在180-200°F的温度下放置至少1小时。

(9) Magnacryl 2464

(a) On ink and paint marks, brush one coat, 0.040-0.080 inch thick, on all of the marked area.

在墨水和油漆痕迹上,在所有标记区域刷一层0.040-0.080英寸厚的涂层。

(b) To cure with a portable ultraviolet lamp, move the lamp across an 0.5-inch wide area at a rate of 2 inches per second maximum. Keep the lamp within 1 inch of the marked surface. To cure in an ultraviolet tunnel, move the parts through it no faster than 80 feet per minute, below three 200-watt medium-pressure mercury lamps.

若要使用便携式紫外线灯固化,以每秒最多2英寸的速度在0.5英寸宽的区域移动灯。将灯保持在距离标记表面1英寸以内。若要在紫外线隧道中固化,以每分钟不超过80英尺的速度将零件穿过隧道,置于三个200瓦中等压力汞灯下。

（可搜索隧道固化机进行学习）

E. Alternatives to Rubber Stamping

橡胶印章的替代方案

(1) These general options can be used as alternatives or along with rubber stamping. Unless shown differently, overcoat the optional markings the same as for the rubber stamped markings.

这些通用选项可作为替代方案或与橡胶印章一起使用。除非另有说明,否则可选标记的涂层应与橡胶印章标记的涂层相同。

(2) Silk screen (Paragraph 4.). If an overcoat is necessary, be sure it agrees with the marking material.

印花(第4段)。如果需要涂层,请确保其与标记材料相匹配。

(3) Stencil (Paragraph 3.). If an overcoat is necessary, be sure it agrees with the marking material.

模板(第3段)。如果需要涂层,请确保其与标记材料相匹配。

(4) Electrochemical etch (Paragraph 8.) or abrasive blast mark (BAC5307 par. 8.2.1), not deeper than 0.0002 inch can be used on metal parts, but

电化学蚀刻(第8款)或喷砂标记(BAC5307第8.2.1款)可用于金属零件,但深度不得超过0.0002英寸,且

(a) Only detail parts can be marked

仅可标记细节零件

(b) Marks must be applied before pretreatment (anodize, chemical treatment, cadmium plating)

标记必须在预处理(阳极氧化、化学处理、镀镉)之前进行

(c) These cannot be marked: surfaces with 63 microinch finish or smoother, ferrous alloys heat treated to 160 ksi or above, tubing, or springs

以下零件不能标记:表面光洁度达到或高于63微英寸的零件、热处理温度达到或超过160 ksi的铁合金、管件或弹簧

(5) For code RO only, if you cannot make a good rubber stamp mark because of part size or shape, you can attach a tag with the data (BAC5307 par. 8.5.3).

仅适用于代码RO,如果因零件尺寸或形状无法打上清晰的橡皮印章标记,则可以附上带有数据的标签(BAC5307第8.5.3款)。

(6) For floor panels and insulation blankets, use code TR (BAC5307 par. 8.4.1).

对于地板和绝缘毯,使用代码TR(BAC5307第8.4.1节)。

(7) Ink jet marking (BAC5307 code J).

喷墨标记(BAC5307代码J)。

(8) Hand letter with a permanent marking material (BAC5307 par. 5.1.1.2). If an overcoat is necessary, be sure it agrees with the marking material.

用永久性标记材料手写(BAC5307第5.1.1.2节)。如果需要外涂层,请确保其与标记材料相匹配。

(9) Attach a tape or adhesive label (BAC5307 par. 8.4.1). For code RA or RF, use code TA (but not in fuel cell applications). For code RH, use code TR. For code RO, use code TA, TF, or TR. For code RY, use other alternatives.

粘贴胶带或不干胶标签(BAC5307第8.4.1节)。对于代码RA或RF,使用代码TA(但燃料电池应用除外)。对于代码RH,使用代码TR。对于代码RO,使用代码TA、TF或TR。对于代码RY,使用其他替代方案。

8. ELECTROCHEMICAL ETCH MARKING (CODE E) 电化学蚀刻标记(代码E)

A. Electrochemical etch marking makes a permanent mark on metals in a few seconds. Electric current goes through a pad wet with conductive solution that touches the part through a nonconductive stencil. Other names for this method are electrochemical etch, electrolytic etch, electrochemical mark, and Lectroetch.

电化学蚀刻标记可在几秒钟内在金属上留下永久性标记。电流通过导电溶液浸湿的垫片,通过非导电模板接触零件。此方法的别名包括电化学蚀刻、电解蚀刻、电化学标记和Lectroetch。

B. Surface Preparation

表面处理

(1) Unless the overhaul instructions are different, apply the marks before you apply finishes to the surface. Mark directly on chemically-treated surfaces such as those with alodine, chromate, or phosphate treatment. Remove anodized coating from the area per SOPM 20-30-02 before you apply the marks.

除非大修说明另有规定,否则应在表面涂饰前进行标记。直接在化学处理过的表面(如经过铝化物、铬酸盐或磷酸盐处理的表面)上标记。在标记前,按照标准操作程序手册(SOPM)20-30-02的规定,去除该区域的阳极氧化涂层。

C. Mark Application

标记应用

(1) Use this procedure only for marks 0.0002-0.0005 inch deep. If the overhaul instructions specify a deeper mark, use the Deep Etch procedure of Paragraph 8.D. below.

仅将此程序用于深度为 0.0002-0.0005 英寸的标记。如果大修说明规定了更深的标记,请使用下文第 8.D 段中的深蚀刻程序。

(2) For the surface, make a selection of electrolyte and cleaner from Figure 2 unless the overhaul instructions are different.

对于表面,请从图 2 中选择电解液和清洁剂,除非大修说明另有规定。

(3) Get or cut a felt pad to fit the applicator pad area (Figure 3). Use a different pad for each electrolyte. Do not use the same pad with different electrolytes.

准备或裁剪一块与涂抹器垫区域匹配的毡垫(图3)。每种电解液使用不同的毡垫。不要将同一块毡垫用于不同的电解液。

(4) Attach the felt pad to the applicator.

将毡垫固定在涂抹器上。

(5) Get or make a stencil a small amount larger than the felt pad.

准备或制作一个比毡垫稍大的模板。

(6) Put the required electrolyte into acid-resistant plastic trays.

将所需的电解液倒入耐酸塑料盘中。

(7) Make the felt pad wet with electrolyte. Do not make the pad too wet, or some solution will squeeze out during the procedure. Put more electrolyte on the pad only when the marks become difficult to see. Do not let the pad or drops of electrolyte touch the surface outside of the area under the stencil.

用电解液将毡垫弄湿。不要将毡垫弄得太湿,否则在操作过程中会挤出一些溶液。只有当标记变得难以看清时,才在毡垫上放更多的电解液。不要让毡垫或电解液滴接触到模板区域外的表面。

(8) Make the connection to ground. Connect the negative terminal of the power supply to the part to be marked. Connect the positive terminal of the power supply to the felt pad.

接地。将电源的负极连接到要标记的零件上。将电源的正极连接到毡垫上。

(9) Put the stencil on the surface to be marked. Attach it or firmly hold it against the surface.

将模板放在要标记的表面上。将其固定或牢牢地贴在表面上。

(10) With the power on, put the wet pad against the stencil for the time necessary to make a good mark. If the equipment supplies more than 20 volts dc, remove the pad after 3 seconds maximum. On curved surfaces, roll the felt pad across the stencil. Try the procedure on scrap pieces first, to find the correct current and time adjustments for a good mark.

接通电源,将湿垫放在模板上,保持一段时间,直到标记清晰。如果设备提供的直流电压超过20伏,最多3秒后取下垫子。在曲面,将毡垫在模板上滚动。先在废件上尝试,找到正确的电流和时间调整,以获得清晰的标记。

(11) After the surface is correctly marked, clean the part and give it protection by one of these procedures:

零件表面正确标记后,请清洁零件并采取以下措施之一进行保护:

(a) Wipe the marked area with a clean wiper wet with the applicable cleaner from Figure 2. (Put the cleaner on the wiper. Do not put the wiper into the container of cleaner.) Wipe the area dry with a clean wiper. Change wipers frequently to prevent contamination.

用蘸有图2所示适用清洁剂的干净雨刷擦拭标记区域。(将清洁剂放在雨刷上。不要将雨刷放入清洁剂容器中。)用干净的雨刷将区域擦干。经常更换雨刷,防止污染。

(b) For parts that will not be heat treated or vapor degreased in the next 8 hours, and for 400-series stainless steel, wipe dry and apply a thin layer of machine oil.

对于未来8小时内无需热处理或蒸汽脱脂的零件,以及400系列不锈钢,擦干并涂抹一层薄薄的机油。

(c) For carbon steel, stainless steel, aluminum or titanium, make a solution of 0.3 cc (5 drops) wetting agent in 100 gallons water. Let the parts soak in this for 5 minutes minimum. Remove the parts and let them drain. Wipe them dry or let them air dry. Put the parts in machine oil for 3 minutes minimum. Remove the parts and let them drain. Remove excess oil with clean wipers.

对于碳钢、不锈钢、铝或钛,在100加仑水中加入0.3毫升(5滴)润湿剂,制成溶液。让零件浸泡至少5分钟。取出零件,沥干水分。擦干或晾干。将零件浸入机油中至少3分钟。取出零件,沥干水分。用干净的刷子清除多余的机油。

(d) For aluminum alloy, make BAC5765 solution 16, a solution of 1 volume-part Turco W.O. No. 1 cleaner in 4 volume-parts water at 65-140°F. Hand clean the marked area with this solution. Rinse the area with clean water. Chemical treat the area per SOPM 20-43-03, as applicable.

对于铝合金,制作BAC5765溶液16,即1体积份Turco W.O. No. 1清洁剂与4体积份水的溶液,温度为65-140°F。用该溶液手工清洁标记区域。用清水冲洗该区域。根据适用情况,按照SOPM 20-43-03对该区域进行化学处理。

D. Deep Etch Marking

深度蚀刻标记

(1) Use this procedure only if the overhaul instructions specify electrochemical etch marks 0.001 inch or deeper.

仅当大修说明中指定电化学蚀刻标记深度为0.001英寸或更深时,才使用此程序。

(2) For the power source, the indicated units are recommended. Other units can be used if the results will be the same.

对于电源,建议使用指定的单位。如果结果相同,也可以使用其他单位。

(3) Use these electrolytes:

使用以下电解质:

(a) On aluminum, low alloy steel, carbon steel, nickel base alloys, CRES or PH steels, use Marking Methods MSC1 or Monode MSC No. 1.

在铝、低合金钢、碳钢、镍基合金、CRES或PH钢上,使用标记方法MSC1或Monode MSC No. 1。

(b) On titanium, use Marking Methods MSC3 or Monode MSC No. 1.

在钛上,使用标记方法MSC3或Monode MSC No. 1。

(4) Get or cut a felt pad to fit the applicator pad area (Figure 3). Use a different pad for each electrolyte. Do not use the same pad with different electrolytes.

准备或裁剪一块与涂抹器垫区域匹配的毡垫(图3)。每种电解液使用不同的毡垫。不要将同一块毡垫用于不同的电解液。

(5) Attach the felt pad to the applicator.

将毡垫固定在涂抹器上。

(6) Put the electrolyte into acid-resistant plastic trays.

将电解液倒入耐酸塑料盘中。

用电解液浸湿毡垫。不要将毡垫浸得太湿,否则在操作过程中会挤出一些溶液。只有当标记变得难以看清时,才在毡垫上放更多的电解液。不要让毡垫或电解液滴接触到模板下方区域以外的表面。

(8) Make the connection to ground. Connect the negative terminal of the power supply to the part to be marked. Connect the position terminal of the power supply to the felt pad.

接地。将电源的负极端子连接到要标记的零件上。将电源的正极端子连接到毡垫上。

(9) Put the stencil on the surface to be marked. Attach it or firmly hold it against the surface.

将模板放在要标记的表面上。将其固定或牢牢地贴在表面上。

(10) With the power on, put the wet pad against the stencil for 2-3 seconds. On curved surfaces, roll the felt pad across the stencil.

接通电源,将湿垫贴在模板上2-3秒。在弯曲的表面上,将毡垫在模板上滚动。

(11) Remove the pad for 1-2 seconds.

移开毡垫1-2秒。

(12) Do steps (10) and (11) until you get the required depth. The etch rate will be different for each type of metal, but approximately 10-20 cycles of application and removal could be required to make a mark 0.005 inch deep.

重复步骤 (10) 和 (11),直到达到所需的深度。每种金属的蚀刻速率不同,但大约需要 10-20 次的涂抹和去除循环才能形成 0.005 英寸深的标记。

(13) After the surface is correctly marked, wipe the marked area with a clean wiper wet with Monode APC neutralizer, Marking Methods APC cleaner, or Electro-Chem Etch Cleaner No. 1. Wipe the area dry with a clean wiper. Change wipers frequently to prevent contamination.

正确标记表面后,用蘸有Monode APC中和剂、Marking Methods APC清洁剂或Electro-Chem Etch清洁剂1号的干净刷子擦拭标记区域。用干净的刷子将区域擦干。经常更换雨刷,防止污染。

9. LASER ENGRAVING (CODE LE) 激光雕刻(代码LE)

A. Refer to SAE AS478.

请参考SAE AS478。

10. DOT PEEN MARKING (CODE DP) 点式打标(代码 DP)

A. If the character size is not specified, use the largest practical size.

如果未指定字符尺寸,则使用实际最大尺寸。

B. Unless shown differently, make the dots no deeper than these limits:

除非另有说明,否则点的大小不得超过以下限制:

(1) Parts not shot peened: 0.0030 inch

未喷丸处理的零件:0.0030 英寸

(2) Parts shot peened first: 0.0030 inch

第一次喷丸处理的零件:0.0030 英寸

(3) Shot peened parts thinner than 0.20 inch: 0.0030 inch

喷丸处理过的零件,厚度小于0.20英寸:0.0030英寸

(4) Parts 0.20 inch or thicker: 0.0050 inch

零件厚度为0.20英寸或以上:0.0050英寸

C. Make the marks at least 2 diameters away from holes in the part, 4 times the thickness from any edge, 0.5 inch from any weld, and do not put marks in any fillet radii.

标记应至少距离零件上的孔2个直径,距离边缘4倍厚度,距离任何焊缝0.5英寸,且不得标记任何圆角半径。

D. Make sure the marks do not put distortions in the material or damage the surface on the other side.

确保标记不会使材料变形或损坏另一侧的表面。

E. Apply the dots before you apply finishes such as plating, primer or paint. If the dots are applied on a finished surface, refinish the area as indicated by the overhaul instructions.

在进行电镀、底漆或喷漆等表面处理之前,先打上点标记。如果点标记打在已处理的表面上,则应按大修说明的要求重新处理该区域。

F. Unless specified by the overhaul instructions, you can put the identification on an attached tag if the part has a flat surface smaller than 1 by 2 inches that will be too small to apply the dot peen marking.

除非大修说明书另有规定,否则如果零件的平面小于1英寸×2英寸,太小无法进行点式打标,则可在附带的标签上贴上识别标记。

11. VIBROENGRAVING (CODE VE) 振动雕刻(代码VE)

A. Use an electric or air driven vibratory tool (vibrating pencil, vibropeen, vibroetch) or engrave with a ball end mill or rotary burr tool. Do not use a rotary burr tool on steel parts 180 ksi or above.

使用电动或气动振动工具(振动笔、振动打标机、振动蚀刻机)或球头铣刀或旋转毛刺工具进行雕刻。请勿在强度为180 ksi或以上的钢制零件上使用旋转毛刺工具。

B. Make the marks no deeper than these limits:

标记深度不得超过以下限制:

(1) Parts not peened: 0.003 inch

未喷丸的零件:0.003英寸

(2) Parts shot peened first: 0.003 inch

第一次进行喷丸处理的零件:0.003英寸

(3) Parts shot peened first, but without specified location and depth for the part marks: 0.005 inch

第一次进行喷丸处理,但未指定零件标记位置和深度的零件:0.005英寸

C. If the overhaul instructions specify vibroengraving, you can use dot peen marking (Paragraph 10. above) as an alternative.

如果大修说明指定了振动雕刻,则可以使用点刻标记(上文第10段)作为替代。

12. BAR CODE MARKING (CODE BC) 条形码标记(代码BC)

A. Label location (in order of preference):

标签位置(按优先顺序排列):

(1) Use the same location as the old labels.

使用与旧标签相同的位置。

(2) Use the overhaul instructions for the unit.

使用设备的大修说明。

(3) Put the bar code label in an area that will not cause interference with the function of the part. Put it where the access will be easy for the hand-held or stationary bar code readers.

将条形码标签放置在不会干扰零件功能的区域。将其放置在手持式或固定式条形码读取器易于读取的位置。

B. Use Code 39 (3 of 9) bar code per AIM-BC1-1995 or ISO/IEC 16388 (as revised), unless shown differently.

除非另有说明,否则应使用符合 AIM-BC1-1995 或 ISO/IEC 16388(修订版)标准的 Code 39(3 of 9)条形码。

C. Mark by one of these methods:

通过以下方法之一进行标记:

(1) Use tape that was printed or laser etched per BAC5306.

使用符合 BAC5306 标准的印刷或激光蚀刻胶带。

(2) Mix, apply and cure a white epoxy coating. Make the patch a minimum of 0.125 inch larger than the bar code mark. Laser etch the mark. No protection is necessary.

混合、涂抹并固化白色环氧涂层。补丁应比条形码标记至少大 0.125 英寸。激光蚀刻标记。无需保护。

(3) For Avionics components, use Type 5 labels prepared per Paragraph 12.E. below.

对于航空电子设备组件,请使用根据下文第 12.E 款准备的 5 类标签。

D. If specified by the overhaul instructions, give the bar code mark the protection of clear tape or Type 41 coating (F-21.34).

如果大修说明有规定,则用透明胶带或41型涂层(F-21.34)保护条形码标记。

E. Special instructions for bar code labels on Avionics components

航空电子设备部件条形码标签的特殊说明

(1) The data on the unit’s nameplate identifies the unit. Bar code labels give a second source of identification that a machine can read, but the data on the bar code labels must agree with the data on the nameplate.

设备铭牌上的数据用于识别设备。条形码标签提供了机器可读取的第二个识别源,但条形码标签上的数据必须与铭牌上的数据一致。

(2) Four different bar code labels are usually applied to each unit (Figure 4):

每个设备通常贴有四种不同的条形码标签(图4):

(a) The MFR label gives the Boeing CAGE code, 81205.

MFR标签上标有波音CAGE编码81205。

(b) The SER label gives a serial number made of the basic part number followed by a suffix number related to the serial number of the unit. For example, a unit with part number 285W0001-1 and serial number D1234 gets a SER label that reads 285W0001-D1234.

SER标签给出了一个由基本件号和与该设备序号相关的后缀编号组成的序列号。例如,一个件号为285W0001-1且序号为D1234的设备,其SER标签上的序号则为285W0001-D1234。

PNR标签给出了当前件号,包括破折号。

(d) The MOD label gives the current mod level of the unit. Mod levels and MOD labels are not applicable to printed wiring assemblies (PWAs).

MOD标签显示当前设备的改装级别。改装级别和MOD标签不适用于印刷电路板组件(PWA)。

(e) The MFR label is 0.25 by 1.25 inches. The others are 0.25 by 2.00 inches.

MFR标签的尺寸为0.25 x 1.25英寸。其他标签的尺寸为0.25 x 2.00英寸。

(f) The data on the MFR and SER labels will not change over the life of the unit. The PNR and MOD label data can change for configuration updates by service bulletins. Updated labels are typically included in kits supplied with the service bulletin.

MFR和SER标签上的数据在设备生命周期内不会改变。PNR和MOD标签的数据可能会因服务通告中的配置更新而改变。更新后的标签通常包含在服务公告提供的套件中。

(3) Other than the labels supplied in the service bulletin kits, printed replacement labels are not available unless you send the unit back to Boeing for Boeing to apply the labels. Some overhaul instructions/parts lists could specify labels, but these are only for blank labels, not printed labels.

除了服务通告套件中提供的标签外,不提供打印的替换标签,除非您将设备寄回波音公司,由波音公司贴上标签。一些大修说明/零件清单可能指定了标签,但这些标签仅适用于空白标签,不适用于打印的标签。

(4) If labels are defective or missing, you can locally make replacement labels, or send the unit back to Boeing for label replacement. If you cannot read the old label, use the data on the nameplate of the unit.

如果标签有缺陷或丢失,您可以就地制作替换标签,或者将设备寄回波音公司进行标签更换。如果您无法读取旧标签,请使用设备铭牌上的数据。

(5) To make the labels

要制作标签

(a) Load the ink ribbon and label stock into the printer. Use the ribbon and labels of the same vendor. Do not mix items of different vendors.

将墨水色带和标签纸装入打印机。使用同一供应商提供的色带和标签。不要混合使用不同供应商的产品。

(b) If the overhaul instructions do not give the label size, use the smallest size possible.

如果大修说明没有给出标签尺寸,请使用尽可能小的尺寸。

(c) Print the label. The dimensions shown in Figure 4 will let you fit the data on the 0.5 by 1.25-inch and 0.25 by 2.00-inch labels.

打印标签。图4中显示的尺寸可让您将数据打印在0.5英寸×1.25英寸和0.25英寸×2.00英寸的标签上。

(d) Periodically verify the quality of the label to make sure the data can be read and is correct. Refer to ANSI X3.182-1990 (as revised) for print quality specifications. Labels printed too cool or too hot could have readability problems.

定期检查标签质量,确保数据可读且正确。打印质量规格请参考ANSI X3.182-1990(修订版)。打印温度过低或过高可能会导致可读性问题。

(e) Install the label the same as a BAC5312, Type F marker (SOPM 20-50-05).

安装标签的方法与BAC5312、F类型标记(SOPM 20-50-05)相同。

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